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Wave Soldering
Online Electromagnetic Pump Selective Wave Soldering

Features:
1. Independent research and development of electromagnetic pump
2. Chain and roller hybrid transmission system
3. Automatic track width adjustment system
4. High precision spray nozzle
5. Bottom infrared preheating
6. Top hot air preheating
7. Support online/offline programming, easy programming
8. Can be welded on both sides of PCB
9. Welding parameters can be set independently for each solder joint
10. Display the welding status in the whole process

 

Online Electromagnetic Pump Selective Wave Soldering 0

 

Standard machine basic structure module:
1. Spray module
2. Preheating the module
3. Welding module
4. Transmission system


Basic working principle: After the spray head controls the PCB board to move to the designated position according to the pre-programmed program, it only sprays flux on the parts that need to be soldered. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the designated position according to the preset program. The parts that need to be welded are then welded.

Fast and convenient programming system


Features and advantages:
1. Three programming methods to choose from
2. Support offline programming
3. Different welding parameters are available for each welding point
4. Process data recording

 

Online Electromagnetic Pump Selective Wave Soldering 1

 

Technical parameter

 

ParametersNameSpecification
Body parametersDevice Dimensions2710(L)*1670(W)*1630(H)
Equipment weight (KG)2000
Maximum PCB board size510(L)*450(W)
Minimum PCB board size120(L)*50(W)
PCB top clearance120
PCB bottom clearance60
PCB process side≥3
Conveyor belt height above ground900±20
PCB transfer speed0.2-10
PCB weight (KG)≤5
PCB thickness (including fixture)January 6
Adjustable range of conveyor belt50-450
Conveyor belt width adjustment methodElectric
PCB transfer directionLeft to right
Air intake pressure0.6
Nitrogen supplyProvided by customer
Nitrogen inlet pressure0.6
Nitrogen consumption1.5
Required nitrogen purity>99.999
Voltage380
Frequency50/60
Maximum power consumption<28
Maximum current<56
Ambient temperature
Machine noise<65
Communication InterfaceSMEMA
Welding systemWelding X-axis maximum travel510
Maximum travel of welding Y axis450
Welding Z axis maximum travel60
Minimum Nozzle Outer Diameter5.5
Nozzle inner diameter2.5-10
Maximum crest height5
Tin furnace capacityApprox.13kg(Sn63Pb)/ Approx.12kg(lead-free)
Maximum Soldering Temperature330
Tin furnace heating power1.15
Preheating systemPreheat temperature range<200
Heating power24
Heating methodHot air + Infrared
Top preheatHot air
Spray systemSpray X-axis maximum travel510
Maximum stroke of spray Y axis450
Spray height60
Positioning speed<400
Nozzle automatic cleaning functionProgram control
Flux tank capacity2

 

Stable and high quality welding------welding module
Features and advantages:
1. Independent research and development of electromagnetic pump
2. Stable crest height
3. Special material nozzle (can be used for 3 months)
4. The nozzle is easy to remove and replace
5. Very low maintenance rate

 

Online Electromagnetic Pump Selective Wave Soldering 2


Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience.

 

Online Electromagnetic Pump Selective Wave Soldering 3

 

Transmission system
Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability

 

Online Electromagnetic Pump Selective Wave Soldering 4      Online Electromagnetic Pump Selective Wave Soldering 5

 

Perfect preheating----preheating module

 

Online Electromagnetic Pump Selective Wave Soldering 6

 

Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux.

 

selective soldering process
1. Transport the PCB to the spray module
2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered
3. The upper hot air and the lower infrared module preheat the PCB
4. The electromagnetic pump is welded according to the programmed path
5. PCB outgoing

 

Online Electromagnetic Pump Selective Wave Soldering 7

 

High precision spray---spray module
The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster.

 

Online Electromagnetic Pump Selective Wave Soldering 8 

 

All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.

 

Online Electromagnetic Pump Selective Wave Soldering 9


Product Categories
                                            Location: Home -> Products -> Wave Soldering

                                            Online Electromagnetic Pump Selective Wave Soldering


                                            Features:
                                            1. Independent research and development of electromagnetic pump
                                            2. Chain and roller hybrid transmission system
                                            3. Automatic track width adjustment system
                                            4. High precision spray nozzle
                                            5. Bottom infrared preheating
                                            6. Top hot air preheating
                                            7. Support online/offline programming, easy programming
                                            8. Can be welded on both sides of PCB
                                            9. Welding parameters can be set independently for each solder joint
                                            10. Display the welding status in the whole process

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 0

                                             

                                            Standard machine basic structure module:
                                            1. Spray module
                                            2. Preheating the module
                                            3. Welding module
                                            4. Transmission system


                                            Basic working principle: After the spray head controls the PCB board to move to the designated position according to the pre-programmed program, it only sprays flux on the parts that need to be soldered. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the designated position according to the preset program. The parts that need to be welded are then welded.

                                            Fast and convenient programming system


                                            Features and advantages:
                                            1. Three programming methods to choose from
                                            2. Support offline programming
                                            3. Different welding parameters are available for each welding point
                                            4. Process data recording

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 1

                                             

                                            Technical parameter

                                             

                                            ParametersNameSpecification
                                            Body parametersDevice Dimensions2710(L)*1670(W)*1630(H)
                                            Equipment weight (KG)2000
                                            Maximum PCB board size510(L)*450(W)
                                            Minimum PCB board size120(L)*50(W)
                                            PCB top clearance120
                                            PCB bottom clearance60
                                            PCB process side≥3
                                            Conveyor belt height above ground900±20
                                            PCB transfer speed0.2-10
                                            PCB weight (KG)≤5
                                            PCB thickness (including fixture)January 6
                                            Adjustable range of conveyor belt50-450
                                            Conveyor belt width adjustment methodElectric
                                            PCB transfer directionLeft to right
                                            Air intake pressure0.6
                                            Nitrogen supplyProvided by customer
                                            Nitrogen inlet pressure0.6
                                            Nitrogen consumption1.5
                                            Required nitrogen purity>99.999
                                            Voltage380
                                            Frequency50/60
                                            Maximum power consumption<28
                                            Maximum current<56
                                            Ambient temperature
                                            Machine noise<65
                                            Communication InterfaceSMEMA
                                            Welding systemWelding X-axis maximum travel510
                                            Maximum travel of welding Y axis450
                                            Welding Z axis maximum travel60
                                            Minimum Nozzle Outer Diameter5.5
                                            Nozzle inner diameter2.5-10
                                            Maximum crest height5
                                            Tin furnace capacityApprox.13kg(Sn63Pb)/ Approx.12kg(lead-free)
                                            Maximum Soldering Temperature330
                                            Tin furnace heating power1.15
                                            Preheating systemPreheat temperature range<200
                                            Heating power24
                                            Heating methodHot air + Infrared
                                            Top preheatHot air
                                            Spray systemSpray X-axis maximum travel510
                                            Maximum stroke of spray Y axis450
                                            Spray height60
                                            Positioning speed<400
                                            Nozzle automatic cleaning functionProgram control
                                            Flux tank capacity2

                                             

                                            Stable and high quality welding------welding module
                                            Features and advantages:
                                            1. Independent research and development of electromagnetic pump
                                            2. Stable crest height
                                            3. Special material nozzle (can be used for 3 months)
                                            4. The nozzle is easy to remove and replace
                                            5. Very low maintenance rate

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 2


                                            Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience.

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 3

                                             

                                            Transmission system
                                            Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 4      Online Electromagnetic Pump Selective Wave Soldering 5

                                             

                                            Perfect preheating----preheating module

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 6

                                             

                                            Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux.

                                             

                                            selective soldering process
                                            1. Transport the PCB to the spray module
                                            2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered
                                            3. The upper hot air and the lower infrared module preheat the PCB
                                            4. The electromagnetic pump is welded according to the programmed path
                                            5. PCB outgoing

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 7

                                             

                                            High precision spray---spray module
                                            The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster.

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 8 

                                             

                                            All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.

                                             

                                            Online Electromagnetic Pump Selective Wave Soldering 9


                                            YUSH Electronic Technology Co.,Ltd. Pomeas Optical Technology Copyright 2016
                                            CONTACT US
                                            Contacts:Eva Liu +86 13416743702
                                            Tel:+86-512-62751429
                                            Skype:evaliuhuan
                                            Email:sales@yushunli.com evaliu@hk-yush.com
                                            Company Address:Address: Building H, GuoRui Pioneering
                                            Park, No. 1068 Jinyang East Road, Lujia Town, Kunshan,
                                            Suzhou,Jiangsu,China.
                                            Postcode:215331
                                            YUSH Electronic Technology Co.,Ltd. Pomeas Optical Technology Copyright 2016